Reglassing Boat Floor After Fuel Tank Replaced

The aluminum fuel tank was leaking and needed to be replaced.

Reglassing boat floor after fuel tank replaced.

Use a chisel or old screwdriver and scraper to remove the fiberglass hold downs from the lip of the hatch and tank top. I ve been through both ordeals and i can t say which is. When replacing your fuel tank this is an ideal time to replace old fill and vent hoses and to install new fuel lines. I gave him a template and he fabed the thing perfect.

Live long enough and one day you might need a hip maybe both of them replaced. The boat above is a good case in point. Topside tanks are manufactured from a sturdy high density polyethylene with uv stabilized resin and feature a withdrawal elbow that rotates 360 mechanical direct sight. I did all the rest and was under 1200 for an extra 30 gallons that took up the dead space in my v berth and helped balance my defiance 200 much better when loaded down with fuel and ice.

Properly installed aluminum tanks will usually outlast the life of the boat. He set me up with a custom tank for under 600. Vince at american tanks is the man. Many people blame aluminum as being a bad material for fuel tanks.

Only neoprene rubber 5200 screws and that. Fuel tanks don t last forever and replacing them means making some decisions. Above deck fuel tanks are specifically designed for use in boston whalers carolina skiff and key west bench style center console pontoon deck and jon boat designs. Remove the vent and fuel line.

Some tips on the proper way to install a aluminum fuel tank in boat. Keep your boat long enough and eventually you might have to replace one or all of your fuel tanks. Originally this was installed by the builder into the hull before the deck went on this makes it easy for the builder but tough for the yard or owner if the tank has to come out and be replaced. If the tank has recently had fuel in it be ready to catch the fuel from the fuel line when you pull off in the event some fuel remains in the line.

All materials have their strengths and weaknesses and the problems with aluminum tanks are problems of proper installation not the material itself.